
These crispy, golden Air Fryer Chicken Ham and Cheese Wraps have become my lunchtime savior on busy days when I need something substantial yet quick. The air fryer transforms simple ingredients into a crunchy, melty sandwich that satisfies like a deli favorite but takes just minutes to prepare at home.
I first made these wraps when working from home during a particularly hectic week, and they've since become my go-to solution when my kids need something satisfying between activities. The combination of crispy texture and comforting flavors makes everyone happy.
Ingredients
- Swiss cheese: Adds the perfect melt factor and mild nutty flavor that complements the ham beautifully
- Black Forest chicken ham: Provides savory protein without being too salty; use quality deli meat for best flavor
- Dijon mustard: Brings tangy contrast to the rich cheese and meat; look for whole grain variety for extra texture
- Mayonnaise: Creates richness and helps ingredients adhere together; choose real mayonnaise not light versions for best results
- Tortillas: Form the foundation; use 8-inch flour tortillas that are fresh and pliable
- Butter: Adds that golden crispiness and rich flavor; use real butter not margarine for authentic taste
Step-by-Step Instructions
- Warm the Tortillas:
- Place tortillas on a microwave-safe plate and cover with a slightly damp paper towel. Microwave for 20 to 30 seconds until warm and pliable. This crucial step prevents cracks when rolling and ensures your wraps stay intact during cooking.
- Prepare the Air Fryer:
- Preheat your air fryer to 380 degrees Fahrenheit. This temperature creates the perfect balance of browning the exterior while allowing the cheese to melt completely inside. A properly preheated air fryer ensures even cooking from the moment you add your wraps.
- Apply Condiments:
- Spread approximately half a tablespoon mayonnaise and one teaspoon Dijon mustard on each tortilla in a thin even layer reaching almost to the edges. The combination provides richness and tanginess that elevates the simple ingredients to something special.
- Layer Fillings:
- Place two slices of Black Forest chicken ham slightly overlapping on each tortilla followed by one slice of Swiss cheese. Position them just below the center of the tortilla to make rolling easier. The layering order matters as it helps the cheese melt properly while keeping the ham warm.
- Roll the Wraps:
- Fold the bottom edge of the tortilla up over the fillings, then fold both sides inward. Continue rolling upward to create a tight bundle. Press gently to seal the edge. The tighter you roll the better the wraps will stay together during cooking.
- Butter and Cook:
- Brush the outside of each wrap with melted butter focusing on the seam and top. Place seam-side down in the air fryer basket allowing space between wraps for air circulation. Cook for 5 minutes until the exterior turns golden brown and crispy while the cheese melts inside.
- Rest and Serve:
- Remove the wraps from the air fryer and let them rest for 1 to 2 minutes. This allows the cheese to set slightly and prevents burning your mouth. Cut diagonally for the most attractive presentation and to see that beautiful melty cheese pull.

The melted Swiss cheese in these wraps reminds me of the croque monsieur sandwiches I fell in love with during a trip to Paris. Something about that gooey nutty cheese combined with good ham creates comfort food magic that transcends cultures. My daughter now requests these for her lunchbox at least once a week.
Make-Ahead Options
These wraps can be assembled up to 24 hours in advance and stored in the refrigerator. Simply wrap each prepared but uncooked wrap tightly in plastic wrap. When ready to eat, remove from the refrigerator while preheating the air fryer, then cook as directed adding about 1 minute to the cooking time. This makes them perfect for meal prep on Sunday for quick weekday lunches.
Easy Variations
Turn these wraps into a breakfast option by adding a thin layer of scrambled eggs between the ham and cheese. For a more substantial dinner version, add thinly sliced apple or pear for sweetness and texture or include baby spinach leaves for added nutrition. You can also swap the Swiss cheese for provolone, mozzarella, or pepper jack depending on your preference for a completely different flavor profile.

Serving Suggestions
These wraps pair perfectly with a simple green salad dressed with vinaigrette to cut through the richness. For a heartier meal, serve alongside tomato soup for the ultimate comfort food combination. When serving for lunch, include some fresh fruit and a small handful of potato chips for a complete meal that will satisfy until dinner. For entertaining, cut into smaller portions and serve as appetizers with a honey mustard dipping sauce.
Frequently Asked Questions
- → How do I make the tortillas pliable?
Microwave the tortillas on a plate covered with a damp paper towel for 20-30 seconds.
- → Can I use a different cheese?
Yes, you can substitute Swiss cheese with cheddar, provolone, or your favorite cheese.
- → What can I use instead of chicken ham?
You can use turkey ham, regular ham, or even cooked and thinly sliced chicken breast.
- → Can I make these wraps in the oven?
Yes, follow the same steps to assemble the wraps and bake them at 400°F for 10–15 minutes.
- → How can I ensure even browning in the air fryer?
Check the wraps halfway through cooking and adjust their position slightly for even browning.